OUR SERVICES
Engineering Excellence Since 1965
CONDITION MONITORING
Motor Circuit Analysis
WINDING PROBLEMS CAN BE DETECTED BEFORE YOUR ELECTRIC MOTOR OR PUMP FAIL!
It is a technology that lets you examine the electrical health of a motor through measuring multiple electrical properties of the windings. The Motor Circuit Analyse performs five measurements on each of the three winding phases. This tests will establish phase to phase, turn to turn and coil to coil faults along with insulation to ground problems
iTIG TESTER
ELECTROM iTIG ANALYZER
The iTIG is an electric motor, generator, tranformer and wound coil dielectric tester. Its main function is that of an insulation at the desired test voltage using industry standards, yet still test far below the voltage the insulation is designed to withstand. Tests include Hipot, Mega ohm, PI and Surge Comparison. This tests will establish phase to phase, turn to turn and coil to coil faults along with insulation to ground problems
ELECTRICAL SIGNATURE
ANALYSIS
ALL TEST PRO ON-LINE II
Electrical Signature Analysis (ESA) is the term used for the evaluation of the voltage and current waveforms. This provides an increased advantage to diagnose power related, motor related and load related problems. It also provides several unique abilities when related to power quality, DC motor analysis, generator analysis as well as other advantages, ESA is a system used for analyzing or trending dynamic,energized systems
THERMOGRAPHY
What makes Thermography so useful?
it is non-contact and non destructive testing: In other words thermography does not inrude upon or affect the target at all
It is two-dimensional: Meaning comparison Between areas of the target is possible
It is real time: That allows us to do very fast scanning of stationary targets
Thermography is the use of an infrared imaging and measurement camera to "see" and "measre" thermal energy emitted from an object. Thermal, or infared energy, is light that is not visible because its wavelength is too long to be detected by the human eye; it's the part of the electromagnetic spectrum that we perceive as heart
FREQUENCY /VIBRATION
ANALYSIS
Vibration Analysis benefits both the operator and the maintenance technician
Enables the identifification of the machine faults
Provides indormation on root causes
Localizes the affected components
Allows early planning of maintanance measures
Vibrations analysis consists in listening inside the machine, Each component vibrates differently and generates a characteristic noise that leaves a typical fingerprint in the spectrum in the form of a linear pattern. If damage is present, the pattern stands out from the noise floor. This allows the specialist to recognize, for example, whether the problem comes from unbalance, misalignment or bearing damage. In additoion to an accurate diagnosis it is generally also possible to determine whether urgent action is necessary or whether it can wait intil the next scheduled servicing.
STROBOSCOPE
MONARCH NOVA STROBE
The Stroboscope is a portable, compact, instrument that enable the motion of rorating or reciprocating machinery to appear froszen. They allow such applications as fan blades, couplings, gear wheels, machine tool spindles and belt drives to be inspected while running
ELECTRICAL SERVICES
ELECTRICAL MOTOR & ARMATURE WINDING
Ensure an efficient quality rewind .
How to define a quality rewind repair? Perform a core loss test on the stator core to establish if the complete core is in good condition. Perform a thermal scan on the core to establish any hot spots that may have occurred during winding failure. Perform a rotor bar test on the rotor to establish if the rotor is in good condition.
Pumps Installations
For all your new and old pump installation needs
Please contact our sales team for any new installations and enquiries.
MECHANICAL SERVICES
On-site and
In-house Balancing
Balancing Inhouse and on-site on fans, Inhouse balancing on mulchers.
Balancing, whether done on-site or in-house, is key to preventing the damaging effects of imbalance on rotating equipment. On-site balancing involves adjusting components directly at the installation site, while in-house balancing typically takes place in a controlled workshop environment. Both methods help reduce vibrations, improve machinery performance, and extend the lifespan of components. Balancing ensures smooth operation, preventing issues such as bearing wear, energy inefficiency, and excessive maintenance costs.
LASER ALIGNMENT
Laser Alignment with precise machinery to extend life span of motors, bearings and all attached components.
Laser alignment is a precision technique used to ensure that machine components, such as shafts, are properly aligned. Using a laser beam, the system detects even the slightest misalignment between parts, which can cause unnecessary wear, energy loss, and vibrations. The system provides real-time data, allowing for immediate adjustments to achieve optimal alignment. This process helps improve equipment life, efficiency, and reduces the likelihood of breakdowns, making it a critical step in preventative maintenance.
LATHE MACHINING
MACHINING-Lathe capacity Ø1.4M x 4M length, c - c
Metal spray & machine/grinding of seal & bearing areas, end plates, shafts etc
Manufacture new shafts, etc
CNC MACHINING
Manufacturing of various components & parts in industry.
The term CNC stands for 'computer numerical control', and the CNC machining definition is that it is a subtractive manufacturing process which typically employs computerized controls and machine tools to remove layers of material from a stock piece—known as the blank or workpiece—and produces a custom-designed part.
BELZONA PROTECTIVE & WEAR COATING
FACTORY MAINTENANCE
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Monday - Thursday : 07:30 AM - 16:30pm
Friday : 07:30AM - 14:00PM
